Kompetenzzentrum Elektronik

For that decisive
in electronics
manufacturing services

We are more than just an EMS provider, manufacturing full electronic assemblies, devices or systems. With our electronics expertise, we are ideally placed to take you from an initial idea to ultimate series production, from development to prototyping and on to customising, from PCB assembly to sophisticated test routines and a targeted aftersales service. You come to us with an idea, we realise that conception and, as a system supplier for complex assemblies, create value for you along the entire production chain.

Development
competency
with that decisive

For the products of tomorrow

The development of a high-quality product tailored to a customer’s exact requirements is a task that needs to start well in advance of the actual PCB layout. Intertwined with the elaboration of the initial concept and the design of the circuit diagram is the complex business of developing suitable production processes and test routines.


Consultation and planning

  • Definition of technical and functional specifications
  • Definition of test specifications
  • Choice of materials
  • Proposal of alternative materials
  • Choice of suppliers

Prototyping
with that decisive

Getting things right from the start

Only those companies with a clear overview of the complete production chain – from prototyping to series production – can create value for their customers along the entire process chain. That’s why advanced product quality planning and the definition of critical quality criteria are key tasks, since they ensure during series production that the very highest standards are achieved within a defined economic framework.


Prototypes

  • Development of circuit diagrams and PCB layouts
  • Drawing up a bill of materials

Production
with that decisive

From production to testing

There’s virtually no service we don’t offer:

 

Pilot production

  • Design optimisation
  • Development of testing equipment
  • Development of testing software, templates, SMD programs, AOI programs, initial sample inspection reports (ISIR)

Series production

  • Provision and preparation of materials
  • SMD assembly
  • THT assembly
  • Reflow soldering
  • Wave soldering
  • Selective soldering
  • Hand soldering
  • Fully automated depanelisation with milling tools
  • Conformal coating
  • Potting and encapsulation of electronic components
  • Bonding
  • Laser engraving

Testing

  • Optical testing
  • Electrical testing
  • Construction of testing equipment
  • Testing with AOI and ICT/FCT as well as customised test routines

Assembly

  • Individual assembly of small-batch products
  • One piece flow for large batches

Validation / Verification

  • In-circuit testing (ICT) / Burn-in testing
  • Functional testing
  • Climatic testing
  • EMC testing
  • ISO 9001:2008; IATF 16949
  • FMEA
  • Product change monitoring and notification (PCN)

After Sales-Service
with that decisive

From enhanced logistics to continual improvement processes

For our company, aftersales service is more than just an afterthought. Even while we are conducting feasibility studies or developing suitable production processes, we are already thinking about how best to support our customers once their product has entered manufacture. Depending on requirements, we can offer a range of options such as delivery straight to the assembly line, customised packaging, field observation and repair of field returns.


Logistics

  • Framework contracts, delivery schedules, individual orders
  • System-based traceability
  • Kanban delivery
  • Our own delivery service
  • Product-specific packaging
  • Overpacks for export
  • Customs clearance

 

Aftersales service

  • Field observation
  • Continual improvement processes
  • Analysis and repair of field returns

Case studies
with that decisive

Success stories of our electronics competency

We are more than just an EMS provider, manufacturing full electronic assemblies, devices or systems. With our electronics expertise, we are ideally placed to take you from an initial idea to ultimate series production and, as a system supplier for complex assemblies, create value for you along the entire production chain.

In the following, we have compiled a number of case studies – we also like to call them success stories – that exemplify the approach of our specialists at the Competency Centre Electronics. We would like to present you to these and other examples in a personal presentation. Please contact us and make an appointment.

Success story: All-in-one charging station is the result of agile project organization and close cooperation between electronics and software specialists

The road to success

The challenge | Can we succeed in producing a charging station for electric vehicles at competitive prices, which is more compact than any other product on the
market today, without sacrificing functionality?

The solution | An agile project organization and permanent coordination between the Competency Centre Electronics and the software developers make it possible to master the challenges. In the ongoing dialogue between the specialists on both sides, the development of the space-saving electronic layout and the compilation of components takes place.
Thanks to the close cooperation between our Competency Centres for Electronics, Metals and Assembly with the design team, a compact and robust charging station is being developed which meets the requirements we have formulated.

The success | Our compact charging station will enable our partners to offer scalable charging infrastructure solutions at competitive prices in the future. This is made possible in particular by the careful coordination between electronics and software.

That decisive

Everything from one source: the complex assembly – ready to install in the right place, at the right time, in the right quantity.

Your contact partners at the Competency Centre Electronics

MEKU FAKUMA 2017

Richard Küssner
Technischer Vertrieb / Leitung Produktion | Technical Sales / Production Manager

MEKU Elektronische Systeme GmbH
Mühlenstraße 2
D-78073 Bad Dürrheim

(+49) 7706 - 9204-45
(+49) 7706 - 9204-20
richard.kuessner@meku.de

MEKU FAKUMA 2017

Ingo Schmetzer
Leiter Projektmanagement | Head of Project Management

MEKU Elektronische Systeme GmbH
Mühlenstraße 2
D-78073 Bad Dürrheim

(+49) 7706 - 9204-17
(+49) 7706 - 9204-20
ingo.schmetzer@meku.de

Dr. Joachim Pieper
Geschäftsführung | Managing Director

MEKU Elektronische Systeme GmbH
Mühlenstraße 2
D-78073 Bad Dürrheim

(+49) 7706 - 9204-36
(+49) 7706 - 9204-736
joachim.pieper@meku.de

MEKU FAKUMA 2017

Michael Dreher
Qualitätssicherung / QMB | Quality Assurance

MEKU Elektronische Systeme GmbH
Mühlenstraße 2
D-78073 Bad Dürrheim

(+49) 7706 - 9204-42
(+49) 7706 - 9204-20
michael.dreher@meku.de

MEKU Metall Doris Kugele

Heinrich Kuchenbecker
Geschäftsführung | Managing Director

MEKU Elektronische Systeme GmbH
Mühlenstraße 2
D-78073 Bad Dürrheim

(+49) 7706 - 9204-33
(+49) 7706 - 9204-20
heinrich.kuchenbecker@meku.de